Tubular Gauge Glass
Spectraglass manufacture tubular gauge glasses for heavy duty sight level work for a wide range of applications including boilers, tanks and pressure vessels

They are manufactured from highly chemical and corrosion resistant low expansion Borosilicate glass, especially noted for its clarity and mechanical strength properties.

Our stock includes all of the popular diameters of tubing including:- 3/8", 7/16" 1/2", 9/16" 5/8", 11/16", 3/4", 7/8" and 1", however we are able to manufacture glass to specific customer requirements. We stock in the main up to 72" or 2 meters long but again we can produce in longer lengths upon special request.

The glasses can be supplied from stock in any length up to 78.3/4" (2 meters) with ends cut or flame polished. It is assumed that lengths 48" or below are to be used as finished gauge glasses and are, therefore, supplied with flame polished ends.

Corrosion
In Steam boiler service, corrosion of gauge glass presents a considerable variety of problems, namely, the temperature of saturated steam increases with the steam pressure resulting in an increased rate of attack ( a flat transparent gauge glass can be protected using a mica shield but this is not possible where tubing is concerned).

Chemical treatment of boiler feed waters to reduce steel corrosion will produce an alkalinity of the water at Ph values between 10 and 11, sometimes higher, leading to further increases in the rate of wear of the glass. Fortunately, the water in contact with the gauge glass, being furnished largely by condensate through the upper connection to the boiler, will be less alkaline than that in the boiler.

This condensate, by flowing over the glass, dissolves minute quantities of silica. These small quantities of silica in solution inhibit the attack of the boiler water in the glass to a considerable extent.

The fresh condensate entering the gauge will often attack the glass in upper areas, more than in the lower part of the gauge, where the temperature is lower and where the degree of saturation of silica is greater. This effect is particularly more noticeable in the case of tubular gauge glasses.

Apart from the boiler pressure, which determines the saturation steam temperature, the other factors determining corrosive rate of attack are:
  1. Speed of condensate flow into the gauge.
  2. The amount of circulation of water between the gauge column and boiler through the lower connection.
  3. The temperature drop between the boiler and the gauge column.
  4. Details of boiler operating routine.
Because of these variables between one boiler installation and another, it is not possible to state specific steam pressures at which the rate of glass corrosion becomes unacceptably large.

In general, it is found that tubular type gauges are not suitable at pressures beyond 300 to 350 psi.

Pressure Ratings
1/2" O.D. 5/64" Wall
Length Max. Pressure
150° F
No corrosion
Steam Boiler Service
up to 425° F
Inches mm Standard Red Line Standard Red Line
8 203 460 390 340 300
10 254 445 370 335 295
12 305 435 360 325 295
14 356 415 345 315 290
15 381 405 * 310 *
16 406 400 335 300 285
18 457 385 325 295 280
20 508 375 310 285 280
22 559 355 * 280 *
24 610 340 280 270 270
30 762 295 250 * *
36 914 260 215 * *
48 1219 205 175 * *
60 1524 155 135 * *
72 1829 110 100 * *
  2000 85 75 * *

5/8" O.D. x 3/32" Wall.
Length Max. Pressure
150° F
No corrosion
Steam Boiler Service
up to 425° F
Inches mm Standard Red Line Standard Red Line

8

203 435 370 320 280

10

254 420 345 315 275
12 305 410 335 305 275
14 356 390 325 295 270
15 381 380 * 290 *
16 406 375 315 285 265
18 457 360 305 280 260
20 508 350 290 270 260
22 559 335 * 265 *
24 610 320 265 255 250
30 762 280 235 * *
36 914 245 205 * *
48 1219 195 165 * *
60 1524 150 125 * *
72 1829 100 90 * *
  2000 75 65 * *

3/4" O.D. x 7/64" Wall
Length Max. Pressure
150° F
No corrosion
Steam Boiler Service
up to 425° F
Inches mm Standard Red Line Standard Red Line

8

203 425 360 315 280

10

254 410 340 310 275
12 305 400 330 300 275
14 356 385 320 290 270
15 381 375 * 285 *
16 406 370 310 280 265
18 457 355 300 275 260
20 508 345 285 265 260
22 559 330 * 260 *
24 610 315 260 250 250
30 762 275 230 * *
36 914 240 200 * *
48 1219 190 160 * *
60 1524 145 125 * *
72 1829 100 100 * *
  2000 75 65 * *